Hi Jim and All;
Thanks so much for your time and effort in contacting your transformer rewinding expert. The costs involved are understandably high and this is compounded by 2 way shipping costs. I have 4 PL700's of various vintages. They all have some degree of 'leakage'. I have not had this hum/buzz issue with the other amps. I have some further investigating to do regarding errors I may have made in rebuilding this latest PL700 II.
Also, I have some investigating to do regarding a standard for leakage tests. As mentioned, Joe found 32 VAC on his PL400 ( IIRC, chassis to line neutral with nothing else connected to the amp). If this leakage is from capacitance, rather than a resistance leak that might be the result of insulation break-down, I am concerned that rewinding may not resolve the issue. As Lee mentioned, the 700 II has a 12 VAC winding for the meters rather than the previous generations ( 6 V ) winding. Could this additional cramming of more winding into the same space result in more capacitance?
This is a test suggested on another forum;
"One way to simplify this would be to short the main primary wires together, short the secondary wires together, and then apply mains across the two with a 1 k resistor in series and connect your meter across the 1k resistor. Use your variac to gradually turn up the voltage. You should then get a decent leakage reading."
IMHO, having the windings shorted wound eliminate any induction influences and reveal only leakage from inter-winding capacitance and insulation breakdown issues. This test would require opening the amp and jumper-wives on the windings.
I have just rechecked my perfectly quiet WOPL'ed PL700B without shorting the windings but using a 1k ohm shunt to measure leakage: 43 VAC chassis to neutral---no inputs connected, no shunt
40 milli Volts with 1k shunt.
Strangely, there is 77 Volts on the chassis when the amp is switched off, dropping to 76 mVAC with 1k shunt.....and this is the quiet amp! If anyone could be persuaded, I would be very curious to see what voltage is measured on your PL700 amp, from chassis to neutral, with no inputs connected, with and without a 1k ohm shunt.
Thanks, all Peter in Canada