Hmmm... It appears that I may have spoke too soon on getting her up and running this weekend. That was back when I wasn't anticipating any problems.
I brought it up with the control board wired in and the bottom row of output transistors installed. It came up fine. I was able to adjust the bias on both channels to 0.35v at around 2:00 (60%) on the pots. I left it on for 5-10 minutes and it held stable there. Offset and output were both basically 0v. Satisfied, I slowly powered back down, discharged the bulk caps, and installed the next row of transistors - 2nd from the bottom. I started to power back up and as soon as I apply voltage through the Variac, my bias skyrocketed. I didn't let it get beyond a volt or two, but it was quickly past mV range and my input voltage was still single digits at this point. I'm sure I wasn't past 10vac (I was looking at the DVM and not the Variac meter). No illumination on DBT at all. I quickly powered down, discharged the bulk caps again (they barely had anything) and did some checks. No shorts to ground anywhere I look. Cases to chassis ground show no shorts. I checked my bias transistor wiring, and they are in firm and measure a short between the molex screw and the pad on the backplane board - good conductivity for all six wires.
What gives? Any suggestions on what to check first? Does it possibly jump up to a certain level until the circuit stabilizes and I just didn't notice it last time?