Back up and running.... The channel volume issue is gone... ( Don't know where it went ! ) When I first connected it to the test speakers on the bench I thought it had failed in some way.... NO perceivable hiss or hum from the speakers !
1) cleaned all the solder flux
2) rewired the AC across the middle , below the thermal switches
3) insulated the transformer from the case & insulated the bolts
4) Peters's "faraday cage"