the power efficiency thing is largely why most of them don't have huge headroom. A friend has a Nelson Pass designed class A amp. I think its good for 25 watts a channel, and its pretty much the same size as my PL 700. Nearly the same weight too. I'm a low power guy at heart, so that really doesn't bother me if its paired with the right speakers. With enough efficiency, you can make enough sound at 25 watts that your ears will hurt. My current favorite amplifier is a 25 wpc tubed Bogen amp. The PL is louder, but the Bogen blows it out of the water in terms of straight up sound quality.
The WO board makes the PL output stage run in AB ? Must make a lot more heat that way. I'm guessing fans become a must-have at that point? The stock design is class B according to the service manual and that follows the ~0.4v of bias voltage fed to the base. To get the output stage into AB, I expect you'd need a fair bit more heat sink, and changes to the resistor on the driver to get enough voltage developed across it to get the stage into AB without burning the driver transistor to death.